
I will always remember Simoncelli’s last 30 seconds or so and the amazing battle he had just been having with Alvaro Bautista – some of the year’s best racing and pure Super Sic at his determined best. I hope people will remember those penultimate moments at least as strongly as the awful instant in which he was killed.
There are plenty of people in MotoGP and WSBK who have somehow crashed their way through a career without coming to serious harm, but without achieving much either, other than creating a pile of bent bikes, while better racers missed out on a ride. Continue reading ‘What I will remember about Marco Simoncelli’
So thanks for all the emails asking if we’re planning to do more episodes. The answer is yes. We’ve been just been quiet over the (northern hemisphere) winter because it’s just been too bloody freezing to hang out in an unheated garage drinking beer, spannering bikes and waving a camera about.
But we’ve all been busy with our own projects. I decided to paint the ugly front subframe on my Cagiva Elefant 750 and touch up the engine side cases and belt covers, which the dreaded ‘previous owner’ had allowed to get into a horrible state. That snowballed into painting the whole engine, which meant taking the heads and barrels off, so while I was at it I did the valve shims – finally conquering one of the tasks most feared by the Ducati home mechanic. If you have a two-valve desmo Ducati there are videos here and here that break the job down into a fairly simple procedure, complemented by a pretty decent write-up here (read carefully though – it does get a bit out of sequence at one point). Basically you just need to be methodical and stay on top of the measurements. And don’t drop anything down the oil return holes! Continue reading ‘It’s alive! Here’s what we’ve been up to lately’
Anodised aluminium looks great … until it all starts to go wrong. Anodising is a very standard protective treatment used on aluminium/alloy motorbike parts, but when corrosion sets in it’s difficult to deal with.
You can’t just polish it out like you would with bare aluminium, and you can’t touch it up either. You have a handful of choices: strip it back and resign yourself to perennial polishing duties; get it sandblasted and powdercoated; or paint over it.
I decided to strip the anodising and either restore a “brushed aluminium” finish protected with hard-wearing two-pack (2K) lacquer; or give it a coat of basecoat metallic paint, once again protected with 2K. Continue reading ‘Ep 17: Restoring anodised aluminium on your motorbike’
G’day Garage Night TV watchers. Just a quick note to say we’re taking down the forum for the moment, just to simplify the site.
It’s still easy to get in touch and discuss bike fixing stuff. Just post a comment on an episode, or if you want to pick our brains you can email garage@garagenight.tv
- Waz
We love a “hack” here at Garage Night, as demonstrated by our project to put KTM forks on Richard’s BMW F650.
So when Trent found out about a way of using baking soda gun to clean up bike parts we were dead keen to give it a go. All you need is an air compressor with a duster gun, some plastic line, insulation or gaffer tape and a supply of bicarbonate of soda. And you can see the results in this episode of Garage Night TV.
Soda blasting is a great alternative to sand or shot blasting, because the blasting medium doesn’t damage the underlying metal. It uses the explosive force of the tiny soda particles as they shatter on impact to knock the dirt, grease, paint etc off the surface. Continue reading ‘Ep 16: DIY soda blasting – build your own rig!’

If the bead won't break and you don't need the tyre, there's always the Stanley knife option ...
Changing a motorcycle tyre usually would not involve a Stanley knife, but this was something of an extreme case. I got hold of a spare back wheel for my Cagiva – all it needed was a wipe clean and some sprocket bolts. And some fresh rubber.
I have changed the tyres on my bike several times in the past year and was actually looking forward to putting my skills to the test once again. The more you practice, the quicker you’ll be on the side of the road in less than ideal conditions.
Well. First, Richard and I used his tried the conventional method using the centrestand of his F650. Then we tried the sidestand. Neither worked, and now the sidestand is bent (Richard charitably noted that there was already something wrong with it and he needed a new one anyway).
So I stuck the wheel in the vice and deployed the home workshop method demostrated by Trent and me in this episode. The bead broke nicely on one side, but on the other it stayed stuck. Continue reading ‘Breaking the bead that won’t’
It’s warming up in these parts and I’m getting closer to putting the swingarm back on my bike. Since Trent made me a linkage bushing in the last episode, I’ve been gathering new bearings and seals, getting the swingarm powdercoated and even fabricating my own chain slider out of a special hard-wearing plastic.
Some bikes use simple bronze bushings in their various rear suspension linkages and pivots, but many use needle roller bearings. That’s certainly the case with my bike, which mixes caged needle rollers with “full complement” bearings.
Watch the video for all the details, but essentially the full complement bearing is the more compact of the two, capable of carrying higher loads for its size but prone to its fiddly little rollers falling out when handled because there’s no cage around them. Continue reading ‘Ep 15: Replacing swingarm bearings, part 2′
I’m not quite sure what it is, but my nerves are jangling. Maybe it’s the sunnier, longer and marginally warmer days we’re having in these parts as a nasty winter slackens its grip at last. But more likely it’s my inner biker emerging from a gloomy winter of hibernation.
Through the cold months I’ve actually been questioning my biker side – staring forlornly at my partly dismantled Cagiva with lots of cruddy bits that need attention, inwardly lamenting my lack of proper workshop facilities at home, juggling working on the bike with family life, and even asking myself whether the bike thing is worth my time any more.

Waz's way of getting through the winter - a vintage Dawes King Pin bicycle from the 1970s. Lesson learned: 1200 grit wet and dry paper soaked in WD40 is great for removing that fine speckly rust from old chrome
I ploughed my way through the winter on my folding bicycle, a veteran Dawes King Pin from the 1970s that someone on Freecycle gave me. I’ve been riding it partway to work and back each day, and actually I’m hooked on cycling now. I even got to put some of Trent’s know-how on wheelbuilding into action by replacing five spokes and truing up the rear wheel. All this pedalling must be doing me some good too, because despite my age carving a deep furrow through the upper 30s I just bought a pair of the same size Levi’s as three years ago. Continue reading ‘Can’t wait to get spannering again – and maybe do some riding too!’
The winter months are a great time to catch up on bike maintenance, so I have finally removed the rear suspension from my Cagiva Elefant 750. I bought the bike secondhand a few years ago and was prepared for the worst when I finally got round to this task.
And the worst I did find. Bone-dry bearings in the linkage had deeply scored the hardened steel bush/spacer/shaft that runs through them. And being from Cagiva, this part is nowadays ‘unobtainium’ – you can’t buy it anywhere. Spin one up on a lathe, then? Well, once the part is made the steel needs to be hardened – not something that’s really feasible in a home workshop, at least not if you want the part to last. Continue reading ‘Ep 14, Dremel on a lathe: replacing swingarm bearings’

Nick and Pete from Team Garage Night on Exercise Autumn Wander
Here at Garage Night we’re between episodes at the moment. We nearly filmed one on bleeding Etienne’s DRZ brakes, but we started the night by helping BMW Noel with fitting a rear shock. He’s off riding Africa from top to bottom so the job had to be done.
The shockie job ran late, so we put the camera aside in the interests of getting both bikes finished and out the garage door.
We will get round to a brake bleeding episode. In the meantime, we’ve competed in Exercise Autumn Wander 2009 run by army blokes in the Salisbury Plain area. Here’s a video giving a decent overview by one of the other teams. Continue reading ‘What Team Garage Night did next: Autumn Wander 2009′
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